Hardwall

DuroRoom™ Hardwall

DuroRoom-Hard Wall

The Hardwall DuroRoom enclosure is modular in design. Created from metal clad gypsum panels, they are easily washable, highly resistant to abrasion, impact, and most common chemicals. These enclosure systems have been designed to be tough once built, yet easy to change in the future if required. Enclosures are highly customizable to meet your health and safety requirements. 

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Key Features

Extra Capacity and Modularity

  • Up to 50’ high with unlimited width and length and can connect to an existing building and facility infrastructure.
  • Transforms into a self-supporting, modular clean room ready for mechanical assembly, 3D printing, electrical winding, or aerospace assembly and layup. Ideal for empty warehouses/facilities.

Multiple Clean Rooms Available in One Structure

  • Ideal for rocket fairings assembly, engine valve assembly, and other processes where multiple rooms are needed for multiple processes to take place at the same time in a controlled environment.
  • Multiple rooms with different ISO levels are also available (ISO-classified clean rooms and hardwall clean rooms with different ISO classifications).

More Options for Windows, Pass-Throughs, and Doors

  • Accommodates multiple hard-wall pass-throughs and roll-up doors with easy-to-clean fabric for access ports. Allows items to pass through without having to exit and reenter the clean room, thereby de-risking contamination.
  • Multiple window types and thicknesses are available with door options that include airlock entries, man doors, rollup doors, and open face.

Multiple Roof, Ceiling, and Room Options

  • Grid or structural roof panels with non-shedding ceiling tiles. A 3’’ panel roof is available for an anteroom. Larger roof thickness is available for larger rooms.
  • Explosion-proof and bullet-proof rooms are also available for maximum abrasiveness blasting.

Environmentally Friendly, Fire-Rated Panels

  • Metal-clad gypsum panels: Gypsum is a naturally available material with fire resistant properties. Provides high thermal and acoustic insulation with a one-hour fire rating.

Customized Lighting and Brightness

  • Customizable for any type of recessed lighting, such as for 100-foot candles, with fixtures and ceiling panels in a grid structure. Additional options include troffer lights, panel lights with backlit and edge-lit options, C1D1, C1D2, and more.
  • Available in “bright white” color for high percentages of reflectivity. Additional colors are also available.

Temperature- and Humidity-Controlled Environments

  • Systems can be designed to meet temperature and humidity requirements when integrated with DuroClean™ exhaust equipment if required. Can meet insulated booth requirements.

Sound Transmission Class for Noise Reduction

  • Sound Transmission Class (STC) rating of 48 for a 30-40% noise reduction.
  • Additional noise reduction is available with tectum panels composed of aspen wood fibers and a hydraulic cement binder.
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Technical Specifications

  • Sound Transmission Class (STC) Rating is 48. This results in a 30-40% noise reduction. We can reduce noise further with tectum panels.
  • Tectum panels are composed of aspen wood fibers and a hydraulic cement binder
  • Can be paired with an exhaust to create a positive or negative controlled environment.
  • Self-supporting buildings or braced
  • Option to be constructed 100% airtight
  • Standard Hardwall DuroRoom can go up to 24’H 
    • Can go higher if required, i.e. 30;H , 40’H etc
  • Provides flexibility as the DuroRoom can be taken apart and rearranged as needed 
    • unashambbbvvsaaavVaries based on installation and if any/what sealant was used
  • 2-inch void in wall for electrical, nitrogen lines, etc. is standard. If a customer is interested in a larger cavity, they will go up in increments of 3’’. Example: 3’’, 6’’, 9’’… This will depend on the building height
  • Colors are available as requested, this can lead to longer lead times
  • Coved corners are available if required – required for ISO  5
  • Lights and pass throughs are cut in field as required
  • Explosion proof buildings are an option
  • Can create multiple room buildings that have different ISO levels
  • Non-shedding ceiling tiles
  • Windows have tilted sills
  • Air lock entry is available
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Duroair Products for Hardwall

Our products are customized to meet your exact needs and specifications ensuring both a safe and productive work environment.

Clean Rooms

Clean Rooms

Duroair’s modular clean rooms keep harmful elements out and clean air inside each workpiece station.

Learn more